fishing for words

(and tossing out random thoughts)

part five of building a rod: glossing over things

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I’m a bit betwixt and between things until next Thursday, and because the forecast shows raining beginning that day, there’s an outside chance there’ll be some fishing. That’ll be then.

For now, this morning, I’ll be consulting with the club’s guru of rod construction on a one of two finishing touches for the 4 wt that’s sitting pretty on the dining room table.

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Epoxy covering the tip top wrap.

My goal last week was to lay down epoxy on the guide feet and butt wrap, and did so with modest success. Unfortunately, it wasn’t as warm as it should have been for this first pass at epoxying. Though opinions vary, I’m convinced that a temperature of 70°F or better is necessary for the best results. That day it was about 68°F.

Then there’s the need for speed. I was a bit too careful, apparently, beginning to coat the tip top guide wrap and working down the rod. My thought was to start with the smaller guides and quickly work toward the stripping guide before the pool of epoxy became unworkable. The epoxy was still workable when I reached the stripping guide but a new batch was required before coating the thread wraps above the grip. Then it was a matter of rotating the rod pieces to allow the epoxy to flow, hopefully creating an even coating 360 degrees around the wraps. A couple of hours later, it looked pretty good.

However, after a few days of drying the gloss of the hardened epoxy revealed flaws inflicted by my inexperience a temperature that was a bit too low. It was time for 600-grit sandpaper.

Like it often is with fly fishing, taking the time to step back, look things over and make adjustments can pay off; and so it is with rod building. I sanded portions of the epoxy on five guides and spend time smoothing out the epoxy covering the long wrap above the grip. Later, the temperature climbed above seventy. Epoxy was mixed and cooperated, flowing readily with only a few bubbles, which were easily dispatched by blowing on them through a straw. The sections were again regularly rotated until the epoxy set. The results were well worth it.

After this morning, the butt section should be ready for a last coat of epoxy, and then it’s be off to a club member for a custom inscription that will, without reservation, tell those who look close enough that it’s the result of my work.

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Epoxy covering the tip top wrap. Look closely and you'll see the bubbles that have since been sanded out.


One thought on “part five of building a rod: glossing over things

  1. Rather enjoying building this rod vicariously through you…looking sweet!

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